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Learning Factory: methods, standards and industrial case studies

Technical knowledge for better project decisions – from data basis and guidelines to layouts, material flow and implementation.

Learning factory

Insights for production and logistics

Technical articles, practical guidance and our newsletter for industry.

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Several autonomous mobile robots and an automated pallet vehicle in production logistics
Article · 18 August 2026

AGV and AMR planning: from transport matrix to fleet size

AGV and AMR planning connects transport matrix, suitability, fleet sizing, routes, charging, interfaces and testable acceptance criteria.

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Overhead view of a branched roller-conveyor network with cartons travelling in different directions
Article · 17 August 2026

VDI 2689 investigation method for production logistics

A practical VDI 2689 guide to objectives, system boundaries, data capture, evaluation, variants and measurable effectiveness control.

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Branched system of roller, belt and overhead conveyors carrying grey bins
Article · 16 August 2026

Conveyors, AGV or forklifts: selecting the right transport system

Compare conveyors, AGV, AMR and forklifts using transport task, throughput, flexibility, layout, availability, safety and total cost.

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Production line with an overlaid process graph and a highlighted deviation
Article · 15 August 2026

Process mining in production and logistics: data, variants and limits

Build event logs, analyse process variants and lead times, check conformance and avoid common interpretation errors in production and logistics.

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Production facility with multiple manufacturing cells and illuminated paths to alternative plant and supply structures
Article · 14 August 2026

Make-or-buy decisions: cost, capability, risk and roadmap

Make-or-buy decisions compare internal and external value creation using total cost, capability, quality, delivery, scalability and dependency.

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Warehouse with digitally marked storage locations and transport routes; an employee views operations on a tablet
Article · 13 August 2026

Creating a WMS requirement specification from processes

A WMS requirement specification covers target processes, boundaries, interfaces, master data, quality, migration, testing and acceptance.

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Overhead view of a branched roller-conveyor network with cartons travelling in different directions
Article · 12 August 2026

Simulation study based on VDI 3633

When simulation is useful and how objectives, data, modelling, verification, validation, experiments and evaluation form a reliable study.

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Diagram of the factory-planning process with seven phases from objective definition to ramp-up support based on VDI 5200
Article · 7 August 2026

Planning and sizing operational areas

Determine space requirements for production, warehousing and logistics from current areas, volume assumptions, functions and transparent allowances.

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Pallet racking that shifts from a photograph with cartons on the left into a CAD wireframe on the right
Article · 2 August 2026

Selecting and sizing an order picking system

Plan an order picking system by assessing order profiles, provision, movement, picking, transfer, labour, ergonomics and automation together.

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Production hall with a layout plan projected onto the floor; a planning team stands at a table with drawings and a tablet
Article · 18 June 2026

From project brief to ramp-up in five planning phases

A practical five-phase guide from project brief and data capture through option evaluation, detailed layout, implementation and ramp-up.

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Two planners with a drawing between a scaffolded existing building on the left and a new hall on open land on the right
Article · 12 March 2026

Greenfield vs. brownfield

Greenfield or brownfield? Compare investment, operational disruption, expandability, approvals and implementation risks.

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Architectural model of a factory on construction drawings, next to material samples, a calculator and a pen
Article · 4 December 2025

Cost drivers and budgets for factory projects

A practical guide to factory project budgets: effort drivers, planning modules, transparent calculation examples and avoidable follow-up costs.

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View from a gallery into a high-bay warehouse with forklifts, pallet stacks and colour-marked traffic routes
Article · 18 September 2025

Six steps from volume model to warehouse concept

A practical warehouse guide covering volume model, requirements, technology, layout, economics, specifications and tendering in six steps.

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Automated warehouse with bin racking, mobile transport robots and a robot arm at the conveyor
Article · 26 June 2025

Warehouse automation compared

Compare mini-load AS/RS, shuttle, AMR and AutoStore by suitability, scalability, building impact, process integration and typical selection mistakes.

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Three-stage view of a pallet stacker from photo to point cloud to 3D model, with the caption “Digital factory model – Using a scan to create a 3D planning model” Article · 15 April 2025

Digital factory model – using a scan to create a 3D planning model

Which scanning method fits when, what matters in hardware and software, and where AI shortens the meshing step.

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3D scene of a hall with yellow and coloured floor markings, a tugger train and workstations, with the caption for floor marking rules and alternatives Article · 15 April 2025

Floor markings – regulations, implementation and alternatives

Applicable rules, design and application options including cost — plus the alternatives to paint and adhesive tape.

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3D layout of a plant site with hall, racking rows, car park and access road, with the caption for the layout optimisation use case Article · 13 April 2025

Use case for layout optimization

From area dimensioning through block layout and heatmap to assessing material flow with key performance indicators.

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Production hall seen from above with coloured flow lines showing material movements between areas
Article · 13 March 2025

Material flow analysis: methods at a glance

Compare Sankey diagrams, value stream analysis and material flow simulation, and select the right method for the planning question.

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Manual assembly line with workbenches, screens and staff assembling modules
Article · 14 November 2024

Assembly planning for high product variety

Plan assembly systems for high product variety: organisation, takt, material supply, ergonomics and digital work instructions.

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Factory hall with loading doors, forklifts and coloured floor lines separating routes and zones
Article · 19 September 2024

Seven components of an implementable intralogistics target design

A practical guide to developing an intralogistics target system: from current-state data and option development to evaluation and implementation roadmap.

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Two people in helmets and hi-vis vests surveying a hall: one at a laser scanner, one with a tablet, a wireframe model overlaying the equipment
Article · 11 July 2024

The data basis for industrial site and layout decisions

Five data categories for industrial site and layout decisions: objectives, volumes, processes, space and movement data, including a method for data gaps.

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Cleanroom with glass walls: two people in blue cleanroom suits work at assembly stations, with trolleys of components in front
Article · 18 April 2024

Planning production sites for medical devices

Plan medical device production sites around zoning, cleanrooms, personnel and material flow, documentation and scalable expansion.

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