Factory hall transitioning from a real-world view to a digital planning model

Logistics and factory planning

Complex factories. Clear decisions.

Bross Consulting develops robust factory structures, layouts and material flows - from the strategic target picture to stable ramp-up. This creates factories built on clear decisions.

Well-known companies rely on Bross

Bross Consulting

We are Bross Consulting

Bross Consulting is a technical management consultancy for the planning, optimization, digitalization and implementation of production and logistics systems. Our team of experienced logistics and factory planners offers customized solutions tailored specifically to your challenges. We combine technical know-how with strategic vision to improve your operations and increase your competitiveness.

What changes

01

Clarity

You see which structure really works and which scenario only looks good on paper.

02

Speed

Data, layouts and decisions come together in one planning model.

03

Implementation power

Roadmap, specifications and ramp-up are created from the planning logic, not added afterwards.

Planning fields

Our services at a glance

Bross stands for excellent services in the three areas of production, logistics and digitization. Our logistics and factory planners work closely with our clients to analyze their processes, develop concepts and implement optimizations. We always use state-of-the-art technology and innovative tools for factory planning and material flow analysis.

Blue 3D wireframe model of a factory hall with silo and chimneys on technical drawings, next to a pencil, ruler and set square
Factory planning

We combine space, buildings, processes and material flows into a robust factory and layout concept.

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View through the aisles of a large pallet warehouse
Logistics consulting

Supply chains, inventory and warehouse concepts are reviewed for measurable process improvements.

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Assembly line in a factory hall: van bodies on conveyors and workers in blue workwear captured in motion blur
Assembly planning

Takt, variants, ergonomics and material supply are aligned in a robust assembly system.

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3D visualisation of intralogistics: a roller conveyor with cartons, a robot arm and automated guided vehicles carrying yellow bins
Logistics concept

Material flow, supply, transport and control are designed as one end-to-end logistics system.

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Pallet racking that shifts from a photograph with cartons on the left into a CAD wireframe on the right
Warehouse planning

Capacity, processes, technology and space are brought together in a decision-ready warehouse solution.

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Overhead view of a branched roller-conveyor network with cartons travelling in different directions
Material flow analysis

Data-based analysis and simulation reveal bottlenecks, effects and the most economical route to improvement.

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Laser scanner on a tripod in a production hall; green scan lines and a point cloud overlay the machines and roof structure
3D scanning & factory tours

3D scans create a reliable as-built basis for virtual walkthroughs, measurements and conversion planning.

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Method

A planning process that accelerates decisions.

From data capture to implementation: we reduce complexity without flattening reality.

01

Analysis

Data, processes, space and constraints are structured as a reliable planning basis.

02

Scenarios

Layouts and concepts are evaluated by flow, cost, space, risk and expandability.

03

Decision

The preferred scenario becomes a roadmap with detailed layout, specifications and implementation logic.

04

Ramp-up

Planning does not end with a PDF; it supports the transition into stable operations.

Industries

Our methods are effective across the industry

Our goal is to help our clients overcome the challenges of the markets – such as a high diversity of variants and high cost pressure. We achieve this by identifying practical and customized solutions that are tailored to the specific needs and objectives of our clients. At Bross Consulting, we pride ourselves on providing not only technical but also strategic solutions to our clients in all production and trading industries. We look forward to helping you with your production and logistics challenges.

Car cockpit with steering wheel, round instruments and an infotainment display
Automotive industry

We plan flexible plants and material flows for new vehicle architectures, batteries and volatile programmes.

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Gloved hand placing a labelled sample tube into a laboratory analyser
Chemical industry

Safe material flows and adaptable plant structures connect availability, regulation and efficiency.

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Close-up of a circuit board with conductor tracks and solder pads
Electronics industry

Scalable manufacturing and logistics structures support short product cycles, automation and changing sourcing models.

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Container ship at a port terminal beneath the booms of several ship-to-shore cranes
Consumer goods industry

Flexible production and distribution concepts respond to short life cycles, e-commerce and volatile demand.

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Employees wearing hairnets at a processing line in a food production plant
Food industry

We connect hygiene, traceability and process stability with space-efficient production and logistics.

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Wide-body aircraft at a terminal gate with ground handling vehicles in front
Aviation industry

Resilient supply, spare-parts logistics and complex assembly become robust site and material-flow concepts.

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Laser cutting machine cutting sheet metal, the material glowing at the cutting point
Mechanical engineering

Adaptable layouts and transparent material flows create room for variants, automation and growth.

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Surgical team in green scrubs working under operating lights
Life sciences industry

Traceable processes and regulatory requirements inform layout, logistics and implementation from the outset.

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Science & practice

Bross' results are scientifically sound and practically implemented

Thanks to our scientific proximity to the Technical University of Munich and Munich University of Applied Science, we always have our finger on the pulse of the times and offer you state-of-the-art solutions. As a client, you are interested in functioning solutions that differentiate you from your competitors. We show you these solutions and create confidence in new technology, such as the automation of your warehouse logistics. When designing and introducing new technology into your company, a systematic approach is a basic requirement. The methods used by Bross are based on industry standards and have been tried and tested in numerous industrial projects.

Personally committed to your project

Experience stays personal.

At Bross, experienced planners work directly on your project - from the first workshop to a reliable decision.

Discuss a project
A selection from our team
Dr.-Ing. Florian Bross, Managing Partner at Bross Consulting
Dr.-Ing. Florian Bross

Managing Partner

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Alexander Follath, Senior Consultant at Bross Consulting
Alexander Follath

Senior Consultant

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Lukas Schuhegger, Senior Consultant at Bross Consulting
Lukas Schuhegger

Senior Consultant

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Further colleagues complement each project team.

Contact

Where does your project stand?

One first conversation is enough to clarify the starting point, planning logic and the next useful step.